MR-8 / MR-8-M Ĝ 3 to 8 mm |
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Machine to manufacture paint rollers with option to insert the handle. |
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See details & video | Gallery | Download brochure | Contact |
Hydraulic bender to manufacture practically all models of rollers on the market, with different finishes and with the option of inserting the handle to the roller. |
Machine for manufacturing paint rollers. |
Machine for manufacturing paint rollers. |
It is a hydraulic bender with tools. |
It is fed by wire roll from motorized winder. |
It can manufacture practically all models of rollers, with high production and high quality finishes. |
It is mounted on a bench equipped with an electrical panel, a keypad, an external control, a straightener, a drag box, a cutting blade, bending tools and the ejection mechanisms for the finished roll. |
The folding tools can be moved to make any roll stocking. |
The machine can make different types of finishes: |
Options: Pointed finishes: |
Options: Roller stopper |
Options: Fixing the handle: |
Depending on the finishes of the roller, the machine can be equipped with: |
1/ A 30 TM hydraulic press for the sausage that is used to nail the handle. |
2/ A 15 TM hydraulic press for the sausage that serves to make the top of the roller. |
3/ A CN threader for drawing or chip removal threads. The estimated threading time is 0.25 seconds. |
4/ A blade chamfer to make the chamfers at the tip of the rod. The estimated chamfering time is 0.20 seconds. |
5/ A blade chamfer with built-in jaw to make chamfers or regattas on the rod. The estimated race time is 0.30 seconds. |
There is the option of inserting the handle to the roller, so the machine is equipped with: A group for nailing the handle to the roller, a handle vibrator, a conveyor belt, an extractor clamp, a clamp for nailing the handles and the regulating spindles. |
There is the option of automating the feeding, so the machine is equipped with a tank for loading. |
There is the option of soundproofing the handle feeder so the machine is equipped with a soundproofing hood. |
There is the option to insert the plastic handle in the bending process. |
- The machine is equipped with a rotating hopper, mechanisms for positioning and moving the handles for insertion. |
The machine
is characterized by:
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- Allows an easy and fast change of models. |
- Great productivity. |
It is governed by a PLC: |
- It is programmed from touch screen, |
- Programming is quick and easy for the operator. |
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It allows to store the programmed models. The screen: |
- View all the necessary information on production and incidents. |
It has a remote control module installed to be operated via the Internet. |
It complies with the European regulations approved and required by the CE: Machines 2006/42 / CE. |
It is a robust, productive and low-maintenance machine. |
Fabrication process: |
The machine is controlled and
governed from an electrical panel. Feeding is by roll. |
The wire is straightened, fed and through a transfer system, all the operations that the piece needs are carried out (pressing, threading, chamfering, etc.) |
The rod is shaped by the bending tools. |
The finished roll is ejected. |
If there is the option to insert the handle. |
- The handles from the vibrator are positioned on the transport belt. |
- Once the shaping of the roller is finished, it is transferred to the nailing station. |
- By means of a clamp, the handle of the tape is collected and positioned up to the nailing group. |
Machine for manufacturing paint rollers. |
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Model |
MR-8 | MR-8-M | ||||
Feeding | Wire roll | Wire roll | ||||
hydraulic bending with tools | YES | YES | ||||
Ĝ Wire | 3 to 8 mm | 3 to 8 mm | ||||
Rod / Wire Hardness | 1200 N/mm2 | 1200 N/mm2 | ||||
Sequential motion programming | YES | YES | ||||
Roller models - Measured - Drawings | On request | On request | ||||
Options: Pointed finishes: | ||||||
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On request | On request | ||||
Options: Roller stopper | ||||||
|
On request | On request | ||||
Options: Fixing the handle: | ||||||
|
On request | On request | ||||
Touch screen programming | YES | YES | ||||
CN drag box: | ACN-8 | ACN-8 | ||||
- External encoder | YES | YES | ||||
- Precision of advance | +- 0,1 mm | +- 0,1 mm | ||||
Straightener: | YES | YES | ||||
- Horizontal body rollers | 7 | YES | ||||
- Vertical body rollers | 7 | YES | ||||
Rod cutting | Hydraulic | Hydraulic | ||||
Motorized uncoiler | Optional | Optional | ||||
Handle hopper | NO | YES | ||||
Handle insert | NO | YES | ||||
Soundproof bell vibrator handle | NO | Optional | ||||
Handle tank for automatic loading | NO | Optional | ||||
Estimated production: Rollers / hour | 2000 / 3000 | 1400 / 1800 | ||||
Servos | YES | YES | ||||
Programmable PLC | YES | YES | ||||
Communication | Ethernet | Ethernet | ||||
Touch screen | YES | YES | ||||
Extendable control | YES | YES | ||||
Remote control (Internet) | YES | YES | ||||
Machine: | ||||||
- Measurements: + - L / A / A meters | 4 x 3 | 6 x 4 | ||||
- Weight | +- 2800 Kg | +- 3600 Kg | ||||
- Installed potency | 30 Kv | 35 Kv | ||||
- Voltage | On request | On request | ||||
Documentation: Spanish or English | On request | On request | ||||
Manufacturing | +- 5 months | +- 5 months |
- Company | ................... |
- Identification | ................... |
- Country | ................... |
- Contact person | ................... |
- Telephone contact | ................... |
................... | |
- Web | ................... |
Machine for manufacturing paint rollers. |
|
Handle models: | |
- Drawings | To send |
Wire / Rod: | |
- Ĝ Thiechness | ................... |
- Hardness | ................... |
- Specs | ................... |
Options: Pointed finishes: | ................... |
Options: Roller stopper | ................... |
Options: Fixing the handle: | |
Options: | |
- Insert the handle to the roller | YES or NO |
- Hood to soundproof the handle vibrator | YES or NO |
- Automatic loading of the handles | YES or NO |
Additional comments: | |
- Rollers: Production / Hour | ................... |
- Input voltage | ................... |
- Documentation language: Spanish or English | ................... |
- Special needs |
................... |
Optional add-ons for installation: | |
- DVM-1000 Motorized uncoiler 1000 Kg | YES or NO |
(*) Upon receipt of the detailed information, our technical department will be able to answer your query: |
- Spain office hours: from 8:00 a.m. to 1:00 p.m. and 3:00 p.m. to 6:00 p.m. |
- Contact: info@reivaxmaquinas.com Phone (+34) 972.870.258 |
MR-8 / MR-8-M Ĝ 3 to 8 mm |
|||
Machine to manufacture paint rollers with option to insert the handle. |
|||
See details & video | Gallery | Download brochure | Contact |
Hydraulic bender to manufacture practically all models of rollers on the market, with different finishes and with the option of inserting the handle to the roller. |
|