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Machine for manufacturing wire rings.

MAA-3 / MAA-5 / MAA-6 / MAA-8    Ĝ 1 to 8 mm

Machine for manufacturing wire rings with or without welding.

Machine for manufacturing wire rings. MAA-5 from Reivax Machines.

See details & video Gallery Download brochure Contact

Automatic machine that can program the size of the rings and with different wire thicknesses. Closed with welding or Open without welding.

 

Video.

Machine for manufacturing wire rings

 

Description.

 Machine to manufacture wire rings with or without welding.

It is a programmable wire bender that can manufacture countless models and sizes of hoops, with high production and high quality finishes.
It is fed by coil of wire from a motorized winder.
The bench is equipped with an electrical panel, an external control, a wire straightener, a drag box, the forming mechanisms to set the size of the ring and the ejection of the ring once it is finished.
The rollers for shaping the ring can be moved allowing the size of the rings to be changed.
There is the option that the positioning of the rollers to fix the size of the ring is programmable to CN. Several servos are incorporated into the machine, allowing the measurement change to be made automatically.
There is the option of welding the rings, the bench is equipped with a pneumatic clamp to position the ring to the welding group.
There are cases where the weld is wanted to over-secure and is regulated by producing an overflow of material in the profile of the rod:
- There is the option to include a deburring module to polish the weld.
- The deburring equipment lowers the weld with hydraulic blades
- After welding, tweezers move the ring to the blades for recessing and subsequent expulsion of the finished ring
There is the option of equipping the straightener with a wire positioning centesimal counter.
Depending on the thickness of the wire, the size there are different versions:
- See the attached list of models.
Estimated production will depend on the size of the hoop and the quality of the wire.
The machine's ring forming area is protected with:
- A perimeter fence
- A photoelectric barrier
The machine is characterized by:
- Allows an easy and quick change of size of hoops.
- The option to change the hoop average by numerical control
- Great productivity.
- Hoop length precision: (+ - 0.1 mm).
- Ring diameter precision: (+ - 0.1 mm).
- Precision of the flatness of the ring (+.0.2 to 0.8 mm depending on the diameter).
The welder:
- It is for resistance, adjustable, precise and without added material.
It is governed by a PLC:
- It is programmed from touch screen,
The programing:
- It is quick, easy and open.
- It allows to store the programmed models.
- Allows you to activate or deactivate the welding and deburring functions.
The screen:
- View all the necessary information on production and incidents.
It has a remote control module installed to be operated via the Internet.
It incorporates passive safety systems and manual emergency stop.
It complies with the European regulations approved and required by the CE: Machines 2006/42 / CE.
It is a robust, productive and low-maintenance machine.

 

Models.

Machine for manufacturing wire rings with or without welding.

Model Weld
Deburred
weld (2)
Ĝ mm Wire
Ĝ mm
Ring
Ĝ Ring
 CN
Production (1)
Rings / Hour
MAA-3-100 No No 1 to 3 25 to 100 No +-12000
             
MAA-5-600 No No 2 to 5 70 to 600 No 2000 / 5000
MAA-5-1000 No No 2 to 5 70 to 1000 No 2000 / 5000
MAA-5-S-600 Yes Optional 2 to 5 70 to 600 No 1300 / 2000
MAA-5-S-600-CN Yes .Optional 2 to 5 70 to 600 Yes 1300 / 2000
MAA-5-S-1000-CN Yes Optional 2 to 5 150 to 1000 Yes 800 / 1400
MAA-5-S-1200-CN Yes Optional 2 to 5 150 to 1200 Yes 800 / 1300
             
MAA-6-600 No No 2 to 6 70 to 600 No 2000 / 5000
MAA-6-1000 No No 2 to 6 70 to 1000 No 2000 / 5000
MAA-6-S-600 Yes Optional 2 to 6 70 to 600 No 1300 / 2000
MAA-6-S-600-CN Yes Optional 2 to 6 70 to 600 Yes 1300 / 2000
MAA-6-S-1000-CN Yes Optional 2 to 6 150 to 1000 Yes 800 / 1400
MAA-6-S-1200-CN Yes Optional 2 to 6 150 to 1200 Yes 800 / 1600
             
MAA-8-600 No No 3 to 8 80 to 600 No 2000 / 5000
MAA-8-1000 No No 3 to 8 80 a 1000 No 2000 / 5000
MAA-8-S-600 Yes Optional 3 to 8 80 to 600 No 1300 / 2000
MAA-8-S-600-CN Yes Optional 3 to 8 150 a 600 Yes 1300 / 2000
MAA-8-S-1000 Yes Optional 3 to 8 150 to 1000 No 800 / 1600
MAA-8-S-1000-CN Yes Optional 3 to 8 150 to 1000 Yes 800 / 1600
MAA-8-S-1200-CN Yes Optional  3 to 8 150 to 1200 Yes 800 / 1600
 
(1) Production is conditioned by the size of the ring.
(2) The option of welding deburring, production varies 10 /15%.

 

Capability.

Machine for manufacturing wire rings with or without welding.

 Model

On request
 Feeding Wire roll
 According to the model:  
    - Ĝ Wire 1 to 8 mm According to the model
    - Rod / Wire Hardness 900 N/mm2
    - Ĝ Size rings 25 to 1200 According to the model
    - Change size rings to CN According to the model
    - Weld the rings According to the model
    - Weld deburring Optional
 Length accuracy +- 0.1 mm
 Diameter accuracy +- 0.1 mm
 Accuracy of ring flatness: According to ring size +- 0,2, to 0,8 mm
 Touch screen programming Yes
 CN drag box:    
     - Model ACN-8
     - External encoder  Yes 
     - Precision of advance +- 0.1 mm
 Straightener:  
    - Horizontal body rollers 7
    - Vertical body rollers 7
    - Centesimal counter positioned wire. Optional
 Rod cutting Hydraulic
 Servos Yes
 Programmable PLC Yes
 Communication Ethernet
 Touch screen Yes
 Extendable control Yes
 Remote control (Internet) Yes
 Safety elements in the shape of the ring:  
   - Perimeter fence Yes
   - Photoelectric barrier Yes
 Machine:  
     - Measurements To consult
     - Weight To consult
     - Installed potency To consult
     - Input Voltage On request
 Documentation: Spanish or English On request
 Certifications: Reference / Country On request
 External risk assessment (Pilz) On request
 Manufacturing period +- 5 months
 Equipment to complete the installation:  
     - Motorized decoiler 1000 Kg Optional
    -  Perimeter security fence for the decoiler Optional

 

 

Requirements to request information or a personalized offer (*).

Customer identification
   - Company ...................
   - Identification ...................
   - Country ...................
   - Contact person ...................
   - Telephone contact ...................
   - E-Mail ...................
   - Web ...................
 

Machine for manufacturing wire rings with or without welding

 Machine model: ...................
 Wire:  
   - Ĝ Thiechness ...................
   - Hardness ...................
   - Specs ...................
 Rings:  
   - Ĝ Minimum and maximum size ...................
   - Weld Yes / No
   - Mechanism change size of rings to CN Yes / No
   - Welding deburring mechanism Yes / No
 Centesimal wire positioning counter Yes / No
 Additional comments:  
   - Rings:  Production / Hour ...................
   - Input voltage ...................
   - Documentation language: Spanish or English ...................

   - Special needs

...................

   - Certifications (Normative reference and country)

...................
   - External risk assessment (Pilz) Yes / No
 Optional add-ons for installation:  
   - Motorized decoilerr 1000 Kg Yes / No
   - Perimeter security fence for the winder:  
      With folding door and micro sensor opening. Yes / No
      With double sliding door and opening micro sensor. Yes / No
 
(*) Upon receipt of the detailed information, our technical department will be able to answer your query:
   - Spain office hours: from 8:00 to 13:00 and 15:00 to 18:00
   - Mail: info@reivaxmaquinas.com  Phone (+34) 972.870.258
   - WhatsApp video call: (+34) 687.67.34.10
   - Skype video call: REIVAX MAQUINAS

 

Photo gallery:

 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.
 
Machine for manufacturing wire rings. MAA-5 from Reivax Machines.
Machine for manufacturing wire rings.

 

Machine for manufacturing wire rings.

MAA-3 / MAA-5 / MAA-6 / MAA-8    Ĝ 1 to 8 mm

Machine for manufacturing wire rings with or without welding.

Machine for manufacturing wire rings. MAA-5 from Reivax Machines.

See details & video Gallery Download brochure Contact

Automatic machine that can program the size of the rings and with different wire thicknesses. Closed with welding or Open without welding.

 

 Reivax Máquinas S.L. www.reivaxmaquinas.es
Logo Reivax Máquinas. Machine factory to manufacturing wire parts. Barcelona - Spain.
Wire forming machines manufacturer
3, St. Francesc  ES-17400 Breda (Girona) Spain
Phone (+34) 972.870.258 -  Information and estimates: Contact
Video Calls: WhatsApp: (+34) 687.67.34.10  -  Skype: REIVAX MAQUINAS
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Manufacturing wire parts  Wire bending Straighten and cut
 Accessories & complements Heads Contact