MAA-3 / MAA-5 / MAA-6 / MAA-8 / MAA-10 Ø 1 to 10 mm |
|||
Machine for manufacturing wire rings with or without welding. |
|||
See details & video | Gallery | Download brochure | Contact |
Automatic machine that can program the size of the rings and with different wire thicknesses. Closed with welding or Open without welding. |
Machine for manufacturing wire rings
Machine to manufacture wire rings with or without welding. |
It is a programmable wire bender that can manufacture countless models and sizes of hoops, with high production and high quality finishes. |
It is fed by coil of wire from a motorized winder. |
The bench is equipped with an electrical panel, an external control, a wire straightener, a drag box, the forming mechanisms to set the size of the ring and the ejection of the ring once it is finished. |
The rollers for shaping the ring can be moved allowing the size of the rings to be changed. |
There is the option that the positioning of the rollers to fix the size of the ring is programmable to CN. Several servos are incorporated into the machine, allowing the measurement change to be made automatically. |
There is the option of welding the rings, the bench is equipped with a pneumatic clamp to position the ring to the welding group. |
There are cases where the weld is wanted to over-secure and is regulated by producing an overflow of material in the profile of the rod: |
- There is the option to include a deburring module to polish the weld. |
- The deburring equipment lowers the weld with hydraulic blades |
- After welding, tweezers move the ring to the blades for recessing and subsequent expulsion of the finished ring |
There is the option of equipping the straightener with a wire positioning centesimal counter. |
Depending on the thickness of the wire, the size there are different versions: |
- See the attached list of models. |
Estimated production will depend on the size of the hoop and the quality of the wire. |
The machine's ring forming area is protected with a photoelectric barrier. |
The machine is characterized by: |
- Allows an easy and quick change of size of hoops. |
- The option to change the hoop average by numerical control |
- Great productivity. |
- Hoop length precision: (+ - 0.1 mm). - Ring diameter precision: (+ - 0.1 mm). |
- Precision of the flatness of the ring (+.0.2 to 0.8 mm depending on the diameter). |
The welder: |
- It is for resistance, adjustable, precise and without added material. |
It is governed by a PLC: |
- It is programmed from touch screen, |
The programing: |
- It is quick, easy and open. |
- It allows to store the programmed models. |
- Allows you to activate or deactivate the welding and deburring functions. |
The screen: |
- View all the necessary information on production and incidents. |
It has a remote control module installed to be operated via the Internet. |
It incorporates passive safety systems and manual emergency stop. |
It complies with the European regulations approved and required by the CE: Machines 2006/42 / CE. |
It is a robust, productive and low-maintenance machine. |
Machine for manufacturing wire rings with or without welding.
Model | Weld |
|
Ø mm Wire |
|
|
|
||||||||
MAA-3-100 | No | No | 1 to 3 | 25 to 100 | No | +-12000 | ||||||||
MAA-3-S-100 | Yes | No | 1 to 3 | 25 to 100 | No | +-1500 | ||||||||
MAA-5-600 | No | No | 1 to 5 | 70 to 600 | No | 2000 / 5000 | ||||||||
MAA-5-1000 | No | No | 1 to 5 | 70 to 1000 | No | 2000 / 5000 | ||||||||
MAA-5-S-600 | Yes | No | 1 to 5 | 70 to 600 | No | 1300 / 2000 | ||||||||
MAA-5-S-600-CN | Yes | No | 1 to 5 | 70 to 600 | Yes | 1300 / 2000 | ||||||||
MAA-5-S-1000-CN | Yes | No | 1 to 5 | 120 to 1000 | Yes | 800 / 1400 | ||||||||
MAA-5-S-1200-CN | Yes | No | 1 to 5 | 120 to 1200 | Yes | 800 / 1300 | ||||||||
MAA-6-600 | No | No | 2 to 6 | 70 to 600 | No | 2000 / 5000 | ||||||||
MAA-6-1000 | No | No | 2 to 6 | 70 to 1000 | No | 2000 / 5000 | ||||||||
MAA-6-S-600 | Yes | Optional | 2 to 6 | 70 to 600 | No | 1300 / 2000 | ||||||||
MAA-6-S-600-CN | Yes | Optional | 2 to 6 | 70 to 600 | Yes | 1300 / 2000 | ||||||||
MAA-6-S-1000-CN | Yes | Optional | 2 to 6 | 120 to 1000 | Yes | 800 / 1400 | ||||||||
MAA-6-S-1200-CN | Yes | Optional | 2 to 6 | 120 to 1200 | Yes | 800 / 1600 | ||||||||
MAA-8-600 | No | No | 3 to 8 | 80 to 600 | No | 2000 / 5000 | ||||||||
MAA-8-1000 | No | No | 3 to 8 | 80 a 1000 | No | 2000 / 5000 | ||||||||
MAA-8-S-600 | Yes | Optional | 3 to 8 | 80 to 600 | No | 1300 / 2000 | ||||||||
MAA-8-S-600-CN | Yes | Optional | 3 to 8 | 120 a 600 | Yes | 1300 / 2000 | ||||||||
MAA-8-S-1000 | Yes | Optional | 3 to 8 | 120 to 1000 | No | 800 / 1600 | ||||||||
MAA-8-S-1000-CN | Yes | Optional | 3 to 8 | 120 to 1000 | Yes | 800 / 1600 | ||||||||
MAA-8-S-1200-CN | Yes | Optional | 3 to 8 | 120 to 1200 | Yes | 800 / 1600 | ||||||||
MAA-10-S-600 | Yes | NO | 3 a 10 | 80 a 600 | No | 800 / 1400 | ||||||||
MAA-10-S-600-CN | Yes | NO | 3 a 10 | 80 a 600 | Yes | 800 / 1400 |
(1) Production is conditioned by the size of the ring. |
(2) The option of welding deburring, production varies 10 /15%. |
Machine for manufacturing wire rings with or without welding.
Model |
On request |
Feeding | Wire roll |
According to the model: | |
- Ø Wire 1 to 10 mm | According to the model |
- Rod / Wire Hardness | 900 N/mm2 |
- Ø Size rings 25 to 1200 | According to the model |
- Change size rings to CN | According to the model |
- Weld the rings | According to the model |
- Weld deburring | Optional |
Length accuracy | +- 0.1 mm |
Diameter accuracy | +- 0.1 mm |
Accuracy of ring flatness: According to ring size | +- 0,2, to 0,8 mm |
Estimated time for changes: | |
- Change the diameter of the rings - CN | 20 seconds |
- Change the diameter of the rings - Manual | +- 5 minutes |
- Change wire thickness | 20 minutes |
Touch screen programming | Yes |
CN drag box: | |
- Model | ACN-8 |
- External encoder | Yes |
- Precision of advance | +- 0.1 mm |
Straightener: | |
- Horizontal body rollers | 7 |
- Vertical body rollers | 7 |
- Centesimal counter positioned wire. | Optional |
Rod cutting | Hydraulic |
Servos | Yes |
Programmable PLC | Yes |
Communication | Ethernet |
Touch screen | Yes |
Extendable control | Yes |
Remote control (Internet) | Yes |
Safety elements in the shape of the ring: | |
- Photoelectric barrier | Yes |
Machine: | |
- Measurements | To consult |
- Weight | To consult |
- Installed potency | To consult |
- Input Voltage | On request |
- CE Regulations: Machinery 2006/42/CE | Yes |
Documentation: Spanish or English | On request |
Manufacturing period | +- 5 months |
Equipment to complete the installation: | |
- DVM-1000 Motorized decoiler 1000 Kg | Optional |
- DVE-1000 Static decoiler 1000 Kg | Optional |
- Perimeter security fence for the decoiler: | |
- With double sliding door and opening micro sensor. | Optional |
- Company | ................... |
- Identification | ................... |
- Country | ................... |
- Contact person | ................... |
- Telephone contact | ................... |
................... | |
- Web | ................... |
Machine for manufacturing wire rings.
Machine model: | ................... |
Wire: | |
- Ø Thiechness | ................... |
- Hardness | ................... |
- Specs | ................... |
Rings: | |
- Ø Minimum and maximum size | ................... |
- Tolerances | .................. |
- Weld | Yes / No |
- Mechanism change size of rings to CN | Yes / No |
- Welding deburring mechanism | Yes / No |
Centesimal wire positioning counter | Yes / No |
Additional comments: | |
- Rings: Production / Hour | ................... |
- Input voltage | ................... |
- Documentation language: Spanish or English | ................... |
- Special needs |
................... |
Optional add-ons for installation: | |
- Motorized decoiler 1000 Kg | Yes / No |
- Static decoiler 1000 Kg | Yes / No |
- Perimeter security fence for the winder: | |
With folding door and micro sensor opening. | Yes / No |
(*) Upon receipt of the detailed information, our technical department will be able to answer your query: |
- Spain office hours: from 8:00 to 13:00 and 15:00 to 18:00 |
- Mail: info@reivaxmaquinas.com Phone (+34) 972.870.258 |
- WhatsApp video call: (+34) 687.67.34.10 |
- Skype video call: REIVAX MAQUINAS |
MAA-3 / MAA-5 / MAA-6 / MAA-8 / MAA-10 Ø 1 to 10 mm |
|||
Machine for manufacturing wire rings with or without welding. |
|||
See details & video | Gallery | Download brochure | Contact |
Automatic machine that can program the size of the rings and with different wire thicknesses. Closed with welding or Open without welding. |
|